Library · Simulation & modelling

What Thermal & Heat Transfer Simulation got wrong, from 44 theses

Summary written by a model from the records below: Thermal and heat transfer simulation methods frequently break down when simplifying assumptions omit key spatial gradients, dynamic thermal capacitances, or conjugate fluid-solid interactions. Researchers also encounter significant divergence when empirical transport correlations, boundary conditions, or homogenization models fail to capture the complex physics of multi-scale and transient thermal systems. These records come from graduate theses, 2021 to 2025, each labeled with its degree where the repository states it, and each links to its thesis. They were extracted by language models reading the full text, so treat each as a lead to read, not a verdict.

44
theses
17
institutions
47
failure records
7
failure modes

Plus 6 problems the authors left open, listed at the end.

Failure modes, by theses reporting them

Select a mode to jump to its records.

Theoretical and empirical transport models diverge from measured thermal conductivity and convective heat transfer
10
10 theses · 10 institutions · 11 records
Lumped parameter and low order equivalent circuit models miss spatial temperature gradients and transient dynamics
8
8 theses · 7 institutions · 8 records
Oversimplified boundary conditions fail to capture transient heat retention and local spatial variations
7
7 theses · 6 institutions · 7 records
Analytical models and energy density scaling fail to predict melt pool dynamics in manufacturing
4
4 theses · 2 institutions · 5 records
Decoupling multiphysics interactions and omitting conjugate heat transfer produces distorted thermal fields
5
5 theses · 3 institutions · 5 records
Numerical stiffness and high computational complexity cause simulation failure or force model rejection
7
7 theses · 3 institutions · 7 records
Homogenization and two-dimensional geometric reductions miscalculate discrete conduction pathways
4
4 theses · 4 institutions · 4 records

Theoretical and empirical transport models diverge from measured thermal conductivity and convective heat transfer

10 theses · 10 institutions

Theoretical formulations such as Boltzmann transport approximations and effective medium models underpredicted thermal conductivities or failed to account for nanoscale boundary resistance and aspect ratio effects. Empirical correlations and simplified transport models similarly miscalculated radial temperature gradients, gas-phase conduction, and hydrate growth rates when compared against experimental data.

Lost to a baseline

Simplified in-flight analytical cooling model was beaten by the detailed numerical heat transfer/forced-convection model developed with University of Warwick due to underestimating convective heat loss.

Drop-on-demand metal additive manufacturing from droplet formation to 3D structures · Nottingham · Doctorate

Lost to a baseline

Mori's constant-thickness convective heat transfer model failed to correlate with measured cyclopentane hydrate growth rates across varying subcooling temperatures.

Investigations of clathrate hydrate formation using advanced optical diagnostic techniques · Imperial · Doctorate

Lost to a baseline

Thickness sequence alone failed to accurately predict thermal conductivity across varying layer thickness distributions compared to physics-informed disorder descriptors (Rd, Rp, δ).

Understanding Coherent and Incoherent Phonon Transport in Superlattices Towards Minimized Lattice Thermal Conductivity · University of Nevada, Reno · PhD

Lost to a baseline

LDA-based BTE thermal conductivity calculations for α-U3O8 significantly underestimated experimentally measured thermal conductivities across 300–1000 K.

COMPREHENSIVE INVESTIGATION OF SELECTED URANIUM COMPOUNDS WITH APPLICATION FOR CLEAN ENERGY · Saskatchewan · PhD

Tried and failed

uncalibrated default gas thermal conductivity models applied to numerical droplet combustion simulations. Outcome: worse than baseline. Reason: standard transport formulations overpredicted gas-phase heat conduction without an empirical 0.9 correction factor

COMBUSTION DYNAMICS OF COMPLEX FUEL SYSTEMS: ISO-BUTANOL/HEPTANE MIXTURES, N-PROPYLBENZENE, GASOLINE SURROGATES AND GASOLINE SURROGATE/ISO-BUTANOL MIXTURES FROM THE PERSPECTIVE OF · Cornell · PhD

Tried and failed

microinstability transport models applied to tokamak edge plasma thermal conductivity. Outcome: did not generalise. Reason: models failed to quantitatively match experimentally inferred heat conductivity across edge operating regimes

Interpretation of Thermal Conductivity and Toroidal Momentum Transport in DIII-D Taking Into Account IOL and Pinch Velocity · Georgia Tech · PhD

Tried and failed

effective medium continuum model applied to nanofluid effective thermal conductivity. Outcome: worse than baseline. Reason: neglects nanoscale interfacial thermal resistance and non-local transport mechanisms present in atomistic mixtures

Non-local methods in transport phenomena · UT Austin · PhD

Tried and failed

equilibrium molecular dynamics with machine learned potentials applied to interfacial thermal boundary conductance. Outcome: did not generalise. Reason: simulated boundary conductance failed to achieve quantitative agreement with experimental measurements

Modeling Interfacial Thermal Transport with Molecular Dynamics: The Challenge of Making Accurate Comparisons to Experiment · MIT · PhD

Lost to a baseline

At thicknesses below 150 nm, the proposed anisotropic/isotropic BTE models showed worse agreement for graphite in-plane thermal conductivity than Minnich's Fuchs-Sondheimer BTE model.

Understanding And Tuning The Heat Transport At Interfaces Between Metals And Highly Anisotropic Semiconductors. · York University · PhD

Lost to a baseline

Calculated lattice thermal conductivity of Mo at 300 K was 16.47 W m-1 K-1, lower than the 38.77 W m-1 K-1 predicted by Wen et al. using GGA with electron-phonon interactions.

COMPREHENSIVE INVESTIGATION OF SELECTED URANIUM COMPOUNDS WITH APPLICATION FOR CLEAN ENERGY · Saskatchewan · PhD

Lost to a baseline

Analytic Carslaw-Jaeger cylindrical thermal conductivity solution was systematically biased 10–20% higher than numerical modeling by Grott et al. (2021) due to low mole aspect ratio (<15).

Geodynamic Modeling of Mars Constrained by InSight · Virginia Tech · Doctorate

Lumped parameter and low order equivalent circuit models miss spatial temperature gradients and transient dynamics

8 theses · 7 institutions

Zero-dimensional lumped capacitance and low-order RC networks assumed uniform temperatures across components, resulting in non-physical thermal decay and overpredicted saturation levels. These simplified formulations also failed to capture directional solar variations, dynamic load shifts, and bidirectional transient heating and cooling rates during cycling.

Tried and failed

lumped thermal capacitance modeling applied to inter-cell temperature distribution in battery modules. Reason: assumed uniform temperature per cell, losing spatial gradients needed to resolve inter-cell non-uniformities

A tool for analyzing the evolution of non-uniformities in lithium-ion cylindrical battery cells at the module level under various operating conditions · Virginia Tech · Master's

Tried and failed

lumped capacitance thermal model applied to beam saturation temperature prediction. Reason: omitted spatial temperature gradients, leading to significant overprediction of saturation temperature

Fatigue crack growth and localisation of strain in zircaloy-4 · Imperial · PhD

Tried and failed

tuning layer thickness in RC network models applied to thermal dynamics of heavy building walls. Reason: increasing thermal resistance inherently coupled directly to capacitance in fixed-material assumptions

Comparison of Simplified Physics-Based Building Energy Model to an Advanced Neural Network for Automatic Fault Detection · Georgia Tech · PhD

Tried and failed

lumped thermal time constant compact models applied to transient thermal dynamics during power cycling. Reason: could not adequately capture both transient temperature rise and drop

Investigation of Transport Characteristics of Gallium Oxide FETs and Carbon Nanotube Network based FETs for Emerging Applications · Georgia Tech · PhD

Tried and failed

single-node RC lumped thermal model applied to building indoor temperature and energy prediction. Outcome: worse than baseline. Reason: failed to capture directional solar-air temperature variations and thermal capacitance dampening across varying insulation levels

CLIMATE—CARBON—EQUITY Making Sustainable Design Concepts Accessible for All · MIT · PhD

Tried and failed

lumped RC grey-box thermal modeling applied to building envelope thermal dynamics. Outcome: did not generalise. Reason: failed to capture dynamics without explicitly modeling solar absorption and re-emission in opaque components

Advanced control strategies for adaptive building envelope systems · Politecnico di Torino · PhD

Lost to a baseline

The standard 5R1C building model underestimated shiftable electricity demand by 1.4 to 5.2 times compared to the 6R2C floor-heating model and IDA ICE detailed dynamic simulation

Integrating heat pump flexibility in building stock modeling to support decarbonization through sector coupled energy systems · TU Wien · PhD

Considered and rejected

Considered and rejected: Single-tau thermal model rejected in favor of the two-tau relaxation model for heat capacity analysis when poor thermal conductance existed between sample and platform.

Universal Aspects of Metamagnetic Transitions in Frustrated Ising Chains · EPFL · PhD

Oversimplified boundary conditions fail to capture transient heat retention and local spatial variations

7 theses · 6 institutions

Imposing constant heat transfer coefficients or isothermal wall boundaries caused excessive cooling and neglected transient conductive heat retention in complex geometries and repetitively pulsed regimes. Assuming purely convective heat balance extraction or linear fluid temperature profiles similarly misrepresented radiant system cooling requirements and counter-flow heat exchanger dynamics.

Tried and failed

prescribing surface heat flux boundary condition applied to stable boundary layer simulations. Outcome: unstable. Reason: caused unphysical excessive cooling during the decay of inertial oscillations

Power output and wake effects of very large wind farms investigated by large-eddy simulations · Leibniz Universität Hannover · PhD

Considered and rejected

Considered and rejected: Rejected the constant-volume axisymmetric box model for final thermal analysis due to lack of entrainment, cooling, and boundary physics.

The development of extremely high-grade ignimbrites: the effects of strain heating and implications of ash agglutination · University of Oregon · Master's

Tried and failed

heat balance with convective transfer assumptions applied to radiant cooling load calculation. Outcome: did not generalise. Reason: tabulated coefficients assume purely convective heat extraction, underestimating cooling requirements for radiant systems

Indoor and outdoor radiant cooling systems for buildings · UT Austin · PhD

Tried and failed

isothermal wall boundary condition applied to repetitively pulsed discharge thermal modeling. Outcome: did not generalise. Reason: overestimates conductive heat loss to walls over long multi-pulse sequences compared to single-pulse regimes

Hydrodynamic effect of nanosecond discharge pulses in air : high fidelity models and scaling laws · UT Austin · PhD

Considered and rejected

Considered and rejected: Rejected conventional regular convection boundary (RCB) with constant bulk temperature because it led to excessive cooling and failed to capture transient conductive heat retention

Bead shape control using multi-energy source (mes) for wire-based directed energy deposition (ded) process. · Cranfield · Doctorate

Tried and failed

constant heat transfer coefficient boundary condition applied to thermal modeling in complex geometries. Outcome: did not generalise. Reason: fails to capture local fluid entrapment and spatial thermal variations in non-cylindrical shapes

Design of gas adsorption systems with phase change materials aided by topology optimisation method · Imperial · Doctorate

Tried and failed

linear temperature profile approximation applied to counter-flow heat exchanger modeling. Outcome: did not generalise. Reason: unbalanced fluid heat capacitance causes nonlinear thermal profiles leading to large mean fluid temperature errors

ON THE SUITABILITY OF PRINTED CIRCUIT HEAT EXCHANGERS FOR HIGH TEMPERATURE NUCLEAR SERVICE · Georgia Tech · PhD

Analytical models and energy density scaling fail to predict melt pool dynamics in manufacturing

4 theses · 2 institutions

Closed-form analytical models and one-dimensional lumped energy scaling neglected key thermodynamic variables, fluid balling instabilities, and droplet mass transfer distributions during welding and additive manufacturing. These simplifications could not capture steep local thermal gradients, inter-pulse cooling, or the solidification conditions governing microstructure and mechanical strength.

Tried and failed

analytical thermal modeling without numerical iterations applied to melt track instability prediction in additive manufacturing. Outcome: did not generalise. Reason: simplified closed-form geometric melt pool calculations fail to capture complex hydrodynamic balling instabilities at specific process parameters

Prediction of Part Quality in Laser Powder Bed Fusion Metal Additive Manufacturing · Georgia Tech · PhD

Tried and failed

analytical thermal modeling applied to pulsed keyhole laser welding. Outcome: did not generalise. Reason: neglects temperature-dependent absorption, wavelength, pulse duration, and inter-pulse cooling effects

Application of fibre lasers in fabrications and processing of thin gauge alloys for engineering applications · Cranfield · PhD

Tried and failed

constant energy density process parameter scaling applied to metal additive manufacturing microstructure control. Outcome: did not generalise. Reason: energy density alone fails to capture thermal gradients and melt pool dynamics governing solidification morphology

Grain structure control of titanium alloys during wire + arc additive manufacturing · Cranfield · PhD

Tried and failed

geometric feature regression without thermodynamic process variables applied to predicting mechanical properties in manufacturing. Outcome: no signal. Reason: melt pool dimensions alone lacked necessary thermal gradient information governing microstructure and strength

Materials Affected Manufacturing: Simulation of the Crystallographic Texture, Microstructure, and Inelastic Mechanical Properties of Additively Manufactured Polycrystalline Materia · Georgia Tech · PhD

Tried and failed

closed-form analytical thermal modeling applied to melt pool dimension prediction. Outcome: did not generalise. Reason: asymmetric nonlinear sensitivity to input parameter underestimation versus linear sensitivity to overestimation

Prediction of Part Quality in Laser Powder Bed Fusion Metal Additive Manufacturing · Georgia Tech · PhD

Decoupling multiphysics interactions and omitting conjugate heat transfer produces distorted thermal fields

5 theses · 3 institutions

Disregarding conjugate heat transfer removed necessary thermal boundary layers and produced inconsistent temperature trends across variable flow conditions. Ignoring coupled interactions such as cross-element conduction, electro-thermal feedback, or soil consolidation severely distorted local temperature distributions and overestimated thermal stresses.

Tried and failed

isothermal DC simulation applied to RF transistor breakdown voltage prediction. Outcome: did not generalise. Reason: Isothermal assumptions ignore electro-thermal feedback and thermally assisted breakdown mechanisms.

Advancing SiGe HBT Performance: A Study on RF-SOA Prediction, BEOL Engineering, and Layout-Driven Reliability Optimization · Georgia Tech · PhD

Tried and failed

decoupled sub-element simulation ignoring cross-element conduction applied to reactor core thermal-hydraulic modeling. Reason: neglecting inter-element thermal conduction distorts local temperature distributions and underpredicts coolant heating

Coarse-mesh-based Reduced-order Package for Multiphysics Simulation of Nuclear Thermal Propulsion Reactor Core · Georgia Tech · PhD

Tried and failed

fully decoupled multiphysics finite element simulation applied to thermo-active pile foundations in clay. Outcome: worse than baseline. Reason: ignoring transient consolidation and heat transfer interactions severely overestimated thermally-induced structural stresses

Numerical modelling of complex thermo-hydro-mechanical interactions in thermo-active pile foundations · Imperial · PhD

Lost to a baseline

Analytical thermal stress model without displacement correction had up to 52.8% error compared to DEM for loose random packings.

Particle-scale numerical simulation of the thermal behaviour of granular materials · Imperial · PhD

Tried and failed

omitting conjugate heat transfer coupling applied to particle thermal degradation simulation. Reason: removes thermal boundary layer causing unrealistically fast conversion

Multi-scale simulations of biomass particle pyrolysis using lattice Boltzmann method · Iowa State · PhD

Numerical stiffness and high computational complexity cause simulation failure or force model rejection

7 theses · 3 institutions

Simulator convergence failed under cryogenic conditions due to vanishing thermal voltages, while explicit transient schemes and low-flow subchannel solvers suffered numerical instability. Additionally, detailed finite element models and complex radiative view factor calculations incurred excessive computational overhead that precluded real-time evaluation or feasible implementation.

Tried and failed

standard compact modeling at true cryogenic temperatures applied to heterojunction bipolar transistor simulation. Outcome: did not converge. Reason: extremely small thermal voltage caused severe slope error and simulator convergence failure

Using SiGe HBTs for quantum science at deep cryogenic temperatures · Georgia Tech · PhD

Considered and rejected

Considered and rejected: Rejected FEA-based thermal simulation because it is computationally prohibitive and cannot update road temperatures in real-time during interactive parameter tuning.

A visual process simulation for novice users of desktop 3D printers to reduce part defects · Iowa State · PhD

Tried and failed

apparent heat capacity method with elevated post-solidification capacity applied to multiphase freezing front thermal diffusion. Outcome: worse than baseline. Reason: artificially elevated heat capacity after solidification severely underpredicted propagation speed and overestimated liquid lifetimes

Europa's Surface and Shallow Water: Ice Shell Activity and Implications for Habitability · Georgia Tech · PhD

Tried and failed

explicit finite difference transient thermal modeling applied to building envelope thermal performance estimation. Outcome: unstable. Reason: numerical instability when Fourier numbers dropped below stability thresholds, requiring severe time-step throttling

Towards Understanding an Imperfect Built Environment: A Methodology for In-Situ Characterization of Building Envelope Thermal Performance · Georgia Tech · PhD

Tried and failed

detailed radiative view factor modeling applied to simplified building thermal simulation. Outcome: infeasible cost. Reason: Added significant computational overhead for only a marginal difference in cooling demand estimates

Comparison of Simplified Physics-Based Building Energy Model to an Advanced Neural Network for Automatic Fault Detection · Georgia Tech · PhD

Considered and rejected

Considered and rejected: Rejected thermal radiation modeling in CFD simulations due to increased turbulence model and boundary condition complexity, despite known mixing increases.

The potential for spatial variations in exposure and infection risk within a typical UK classroom: COVID-19 as a case study · Imperial · PhD

Tried and failed

axial marching subchannel solver with crossflow applied to low-flow natural circulation thermal hydraulics. Outcome: unstable. Reason: low flow rates, steep radial power gradients, and small subchannel geometry caused numerical instabilities

A Whole-Core Thermal Hydraulic Model for Pin-Fueled Fluoride-Salt-Cooled Reactors · Georgia Tech · PhD

Homogenization and two-dimensional geometric reductions miscalculate discrete conduction pathways

4 theses · 4 institutions

Smearing discrete three-dimensional thermal bridges into two-dimensional sections or applying parallel path formulas produced inaccurate transverse heat conduction and bulk heating estimates. Treating air gaps as uniform silicon or homogenizing multi-layered formations failed to capture localized heat propagation and bottomhole thermal improvements.

Considered and rejected

Considered and rejected: Rejected simplified semi-infinite slab analytical model for thin substrate layups due to failure to capture significant conductive bulk heating (requires finite slab switching).

Heat transfer modelling, optimisation and monitoring of flashlamp- assisted automated tape placement. · Cranfield · PhD

Considered and rejected

Considered and rejected: Rejected homogeneous substrate thermal modeling (standard HotSpot/3D-ICE) for 2.5D chiplets because treating air gaps as silicon mispredicts inter-chiplet heat propagation.

System-aware Architectural Co-design to Tackle the Memory Wall · EPFL · PhD

Tried and failed

2D cross-section modeling of periodic discrete conductors applied to heat transfer across insulated assemblies. Reason: Smearing 3D discrete thermal bridges into 2D either overestimates or underestimates transverse heat conduction

Computational study of failure of curtain wall facade systems exposed to fire · Imperial · Doctorate

Considered and rejected

Considered and rejected: Homogenized parallel thermal conductivity for multi-layered formations, because it severely underestimates bottomhole interval heat transfer improvements (predicted 2.33% vs 11.25%).

Modeling, optimization, and improvement of the thermal performance of a coaxial closed-loop geothermal system · UT Austin · PhD

Left open by the authors

Problems the authors named and did not get to.

Left open

Simulate and analyze post-quench slow voltage and temperature drift duration across varied deposited energy, cooling conditions, and exponential current dumps. Blocker: Requires experimental validation data from the SULTAN test facility or proprietary multi-physics setup parameters.

Electromechanical investigations and quench experiments on sub-size HTS cables for high field EU-DEMO Central Solenoid · EPFL · PhD

Left open

Model dynamic thermal management system interactions and temperature feedback for power electronics and PEM fuel cells in the MATLAB/Simulink propulsion framework. Blocker: Lacks specific governing equations, thermal architecture specifications, and empirical validation parameters for the proprietary aircraft model.

Modelling and evaluation of electrified regional aircraft propulsion systems · Cranfield · PhD

Left open

Model flash temperatures and ambient humidity using micro-scale material properties and validate experimentally under loads >20 N and temperatures >100 °C. Blocker: Requires a physical tribological test rig (pin-on-disc setup with heating and loading controls) for experimental validation.

Wear and airborne noise interdependency at asperitical level: analytical modelling and experimental validation. · Cranfield · PhD

Left open

Validate the InVEST urban cooling model against micro-scale urban canopy energy balance models and computational fluid dynamics simulations. Blocker: None

Spatiotemporal patterns of urbanization during the last four decades in Switzerland and their impacts on urban heat islands · EPFL · PhD

Left open

Convert photothermal cantilever simulations from 2D to 3D and directly validate temperature profiles using thermocouples or temperature-sensitive samples. Blocker: Requires a physical lab with microfabricated cantilevers, thermocouples, or temperature-sensitive samples for experimental validation.

Ultra small biomorphic cantilevers for high-speed atomic force microscopy · EPFL · PhD

Left open

Optimize the hardware footprint of converter submodules considering thermal stress, safety, EMI criteria, and assembly constraints. Blocker: Requires physical hardware design, fabrication, and physical testing apparatus for thermal and EMI validation

Modeling, Control, and Fault-tolerant Operation of the Isolated Modular Multilevel DC-DC Converter for MVDC Applications · Georgia Tech · PhD

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