Library · Materials, chemistry & fabrication

What Polymerization Techniques got wrong, from 43 theses

Summary written by a model from the records below: The extracted records document diverse experimental challenges encountered when synthesizing polymers across radical, ring-opening, emulsion, and interfacial polymerization platforms. Polymerization techniques frequently suffer from unwanted side reactions, incomplete conversions, radical-induced degradation, or uncontrollable phase transitions. These records come from graduate theses, 2021 to 2026, each labeled with its degree where the repository states it, and each links to its thesis. They were extracted by language models reading the full text, so treat each as a lead to read, not a verdict.

43
theses
14
institutions
46
failure records
6
failure modes

Plus 8 problems the authors left open, listed at the end.

Failure modes, by theses reporting them

Select a mode to jump to its records.

Ring-opening and metathesis polymerizations suffer from side reactions, catalyst deactivation, and thermodynamic equilibria
8
8 theses · 4 institutions · 10 records
Controlled and living radical polymerizations are disrupted by oxygen contamination, catalyst toxicity, and poor kinetics
8
8 theses · 7 institutions · 8 records
Bulk and solution polymerizations fail due to reaction exotherms, uncontrolled crosslinking, or solvent requirements
9
9 theses · 8 institutions · 9 records
Photopolymerization and radical curing face severe light attenuation, moisture inhibition, and radical damage to sensitive substrates
7
7 theses · 5 institutions · 7 records
Emulsion and miniemulsion polymerizations experience latex coagulation, phase separation, and particle aggregation
7
7 theses · 5 institutions · 7 records
Interfacial polymerizations for membrane synthesis fail due to monomer diffusion barriers, aggregate formation, and substrate defects
4
4 theses · 3 institutions · 5 records

Ring-opening and metathesis polymerizations suffer from side reactions, catalyst deactivation, and thermodynamic equilibria

8 theses · 4 institutions

Ring-opening metathesis and cyclic monomer polymerizations frequently fail due to backbiting, transesterification, catalyst deactivation from polar substituents, or insufficient ring strain. In addition, monomer conversion often plateaus due to ring-chain equilibrium or causes compositional drift and gelation when targeting copolymers at high conversions.

Tried and failed

acid-catalyzed ring-opening metathesis polymerization applied to strained cyclopropenes. Outcome: unstable. Reason: monomer decomposed under reaction conditions yielding no polymer

Exploration of Carbonyl–Olefin Metathesis Reactions: Ring Opening, Ring Closing and Polymerization. Investigation of Cyclopropenimines for Carbon Dioxide Capture and Its Conjugate · Cornell · PhD

Tried and failed

living ring-opening metathesis at high dilution applied to high molecular weight polymer synthesis. Outcome: unstable. Reason: dominant backbiting and cross-metathesis side reactions led to loss of polymerization control

Biomimetic elastomers from ring-opening metathesis polymerization · UT Austin · PhD

Tried and failed

ring-opening polymerization at low monomer-to-initiator ratio applied to asymmetric cyclic diester polymerization. Outcome: worse than baseline. Reason: low monomer loading promoted dominant transesterification side-reactions, reducing regioselectivity and increasing dispersity

POLYESTER SEQUENCE CONTROL VIA REGIO- AND STEREOSELECTIVE RING-OPENING POLYMERIZATIONS · Cornell · PhD

Tried and failed

ring-opening metathesis polymerization using ruthenium catalyst applied to bridged bicyclic ketone monomers. Reason: insufficient ring strain or unfavorable electronics compared to twisted amide analogues prevented polymerization

Synthesis, reactivity and polymerization of bridged bicyclic twisted amides · Georgia Tech · PhD

Tried and failed

ring-opening metathesis polymerization applied to 1,5-cyclooctadiene monomer. Reason: formed viscous fluids rather than handleable solid polymers

Spatially defined crystallinity within multimaterial polymeric networks · UT Austin · PhD

Tried and failed

stereoselective ring-opening metathesis polymerization applied to cis-cyclooctene polymerization. Outcome: too slow. Reason: catalysts exhibited low catalytic activity yielding low monomer conversions even at elevated temperatures

Spatially defined crystallinity within multimaterial polymeric networks · UT Austin · PhD

Tried and failed

sterically hindered branching agent in graft-through polymerization applied to ring-opening metathesis star polymer synthesis. Outcome: worse than baseline. Reason: branching agent reduced monomer reactivity, suppressing propagation and yielding incompletely converted intermediates

The design and application of functional enyne reagents in metathesis polymerization · Georgia Tech · PhD

Tried and failed

driving copolymerization to high conversion applied to random ring-opening copolymer synthesis. Reason: reactivity ratio disparity causes compositional drift and loss of random copolymer architecture at high conversion

RATIONAL DESIGN OF HIGH-PERFORMANCE AMORPHOUS POLYMER ELECTROLYTES · Cornell · PhD

Tried and failed

extending reaction time to increase conversion applied to anionic ring-opening polymerization. Reason: monomer conversion plateaued due to ring-chain equilibrium

RATIONAL DESIGN OF HIGH-PERFORMANCE AMORPHOUS POLYMER ELECTROLYTES · Cornell · PhD

Considered and rejected

Considered and rejected: Rejected direct polymerization of cyclic monomers bearing polar groups due to low polymer yields (e.g., 3-37%).

High Permittivity Siloxanes as Promising Materials for Dielectric Elastomer Transducers: From Synthesis to Application · EPFL · PhD

Controlled and living radical polymerizations are disrupted by oxygen contamination, catalyst toxicity, and poor kinetics

8 theses · 7 institutions

Reversible deactivation radical polymerizations and atom transfer methods experience kinetic inconsistency or bimodal distributions from oxygen contamination, regulator accumulation lag, or unreactive chain transfer agents. Researchers also frequently reject controlled radical routes due to transition metal toxicity, odorous transfer agents, slow propagation kinetics, or radical inhibition by functional groups.

Tried and failed

nitrogen bubbling deoxygenation applied to atom transfer radical polymerization. Outcome: unstable. Reason: incomplete or variable oxygen removal led to batch-to-batch kinetic inconsistency and low-molecular-weight tailing

Polymer-Ligated Nanocrystals with Tunable Dimensions, Compositions, and Architectures · Georgia Tech · PhD

Tried and failed

reversible deactivation radical polymerization network synthesis applied to crosslinked polymer network mechanical properties. Outcome: worse than baseline. Reason: controlled growth delayed percolation leading to more brittle networks and increased molecular damage under strain

Leveraging living copolymerizations as a tool to tailor the architecture and mechanical properties of polymer networks · UT Austin · PhD

Tried and failed

photoredox ATRP using organic photosensitizers alone applied to controlled radical polymerization of methacrylates. Reason: insufficient photocatalytic activity or energy transfer without quantum dot photocatalysts resulted in negligible monomer conversion

Synthesis, Properties, and Assemblies of Uniform Polymer-ligated Nanocrystals · Georgia Tech · PhD

Tried and failed

low concentration initiator and accelerator free-radical polymerization applied to salt-containing hydrogel synthesis. Reason: insufficient active radicals formed to overcome salt inhibition and induce gelation

Physics and Engineering of Moisture-Capturing Hydrogels for Water and Heat Harvesting · MIT · PhD

Lost to a baseline

Acrylate-NBE monomers showed lower grafting efficiency and slower polymerization kinetics than non-photolabile acrylate systems (such as PEGMA or acrylic acid) due to radical inhibition by nitro groups.

Photo-responsive polymer networks for the design of polymer coatings with light-tunable properties · Politecnico di Torino · PhD

Considered and rejected

Considered and rejected: Rejected controlled radical polymerisations (ATRP, RAFT, NMP) in favour of GTP due to slower kinetics, transition metal toxicity/removal issues (ATRP), and toxic/odorous thiol CTAs (RAFT)

Effects of composition and architecture on the thermo-induced aggregation of thermoresponsive OEGMA-based block terpolymers · Imperial · PhD

Considered and rejected

Considered and rejected: Discarded DDMAT as RAFT agent for copolymerizations due to inability to control MMA methacrylates.

Synthesis of random and block copolymers from terpene-based and acrylate-based monomers · Nottingham

Tried and failed

exponential feed rate of control agent applied to reversible deactivation radical polymerization. Reason: lag in regulator accumulation caused initial unmediated polymerization, yielding bimodal distributions

Investigating the Structure-Property Relationships in Thermoplastic Elastomers and Polymers for Explosion-Resistant Coatings · Cornell · PhD

Bulk and solution polymerizations fail due to reaction exotherms, uncontrolled crosslinking, or solvent requirements

9 theses · 8 institutions

Solvent-free bulk or concentrated monomer polymerizations produce glassy inhomogeneous products or trigger thermal exotherms that cause unwanted phase separation. In other cases, multi-vinyl monomer feedstocks trigger uncontrolled thermoset gelation, while lacking proper spacers, initiators, or sufficient solvent halts propagation entirely.

Tried and failed

radical polymerization of functionalized aromatic monomers applied to monomers lacking a flexible alkyl spacer. Reason: absence of a flexible spacer between the polymerizable group and aromatic core inhibited radical polymerization

Controlling the Properties of Polymer Metal-Organic Frameworks and Cages Through Polymer Ligand Design · MIT · PhD

Tried and failed

anionic and radical polymerization applied to sulfinyl diene monomers. Reason: no polymer product formed under initiator conditions

Functional Polymer Materials: From Iptycenes to Ring-Opening Polymerizations · MIT · PhD

Lost to a baseline

Polymerisations run in toluene solvent had lower conversion and lower molecular weight (Mp 21.2–32.5 kDa) than equivalent bulk polymerisations (Mp 22.9–35.4 kDa).

Polymer from pyrolysis liquid: pyrolymer · Nottingham · Doctorate

Tried and failed

room temperature polymerization without thermal regulation applied to thermoresponsive hydrogel synthesis. Reason: polymerization exotherm heated the reaction mixture above its lower critical solution temperature, causing phase separation and opacity

Sensor-Enabled Accelerated Engineering of Soft Materials · Virginia Tech · Doctorate

Tried and failed

high monomer concentration free radical polymerisation applied to solution polymer synthesis. Reason: a minimum volume of solvent was required for successful polymerisation

Deep venous valve · Imperial · PhD

Tried and failed

solvent-free thermal bulk polymerization without initiator applied to vinyl monomer network synthesis. Reason: produced an inhomogeneous, glassy product instead of a uniform polymer network

Fracture of Highly Entangled Polymer Networks · Harvard · PhD

Considered and rejected

Considered and rejected: Using HA polymer concentrations exceeding 3% was rejected because the resulting high viscosity hindered experimental operations and caused hydrogel non-uniformity and structural defects.

Tough Injectable Hydrogels by Combining Elastic and Energy Dissipation · University College Dublin · PhD

Considered and rejected

Considered and rejected: Rejected full acrylation of lignin bio-oil hydroxyls because multiple polymerizable vinyl sites per oligomer caused uncontrolled crosslinking and thermoset gelation instead of linear thermoplastics.

Lignin valorization for carbon based materials · Iowa State · PhD

Considered and rejected

Considered and rejected: Rejected electrochemically initiated chain-growth polymerization because it causes uncontrolled polymer formation and precipitation away from 3D micro-architected surfaces.

Two-component electrochemical coupling reaction for end-group assisted electrodeposition of ultrathin polymer films · Boston University · Master's

Photopolymerization and radical curing face severe light attenuation, moisture inhibition, and radical damage to sensitive substrates

7 theses · 5 institutions

Optical curing processes fail when light cannot penetrate dense tissues or ceramic filler particles, or when ambient moisture inhibits cationic mechanisms. Furthermore, generated free radicals and photoinitiator fragments induce severe cytotoxicity, degrade encapsulated proteins, quench embedded phosphors, or etch metallic substrates.

Tried and failed

trans-tissue photopolymerization of synthetic hydrogels applied to in situ hydrogel formation through tissue. Reason: Severe light attenuation through tissue and low reactive group density prevented polymerization

Engineered synthetic hydrogel platform for human intestinal organoids in vitro culture and in vivo therapeutic delivery · Georgia Tech · PhD

Tried and failed

macromolecular photoinitiator steric shielding of encapsulated molecules applied to photocrosslinkable hydrogel photo-switch encapsulation. Outcome: unstable. Reason: cleaved radical fragment lacking the bulky polymer group caused radical degradation of sensitive encapsulated photoswitches

Donor-acceptor stenhouse adducts: a basis for dynamic, light-switchable hydrogels · Imperial · PhD

Considered and rejected

Considered and rejected: Rejected methacrylated alginate cryogel crosslinking via TEMED and APS redox free-radical polymerization for T cell encapsulation due to generation of free radicals that react with and damage encapsulated proteins; adopted tetrazine-norbornene click chemistry.

Modulating T cell Therapies with Biomaterials · Harvard · PhD

Considered and rejected

Considered and rejected: Rejected UV photopolymerization (e.g., of gelatin methacrylate) due to toxic radical photoinitiators preventing germinal center response.

Immune Organoids to Study Antigen Presentation · Cornell · PhD

Lost to a baseline

EMI-composite showed lower final storage modulus than EMI-ionogel due to ceramic aggregates blocking UV penetration during photopolymerization.

Towards Solid-State Hybrid Polymer Electrolytes by Innovative, Rapid, and Solvent-Free Procedures · Politecnico di Torino · PhD

Tried and failed

direct sequential photopolymerisation without an intermediate adhesive applied to hydrophobic-hydrophilic bilayer actuators. Reason: post-curing degraded interfacial radical availability or excessively crosslinked the hydrogel, impairing responsiveness

3D printed stimuli-responsive biomaterials for programmable drug delivery · Imperial · PhD

Considered and rejected

Considered and rejected: Rejected cationic photopolymerization because moisture in watery hydrogel structures inhibits the reaction.

PHOTOCURABLE HYDROGELS FOR TISSUE ENGINERING APPLICATIONS · Politecnico di Torino · PhD

Emulsion and miniemulsion polymerizations experience latex coagulation, phase separation, and particle aggregation

7 theses · 5 institutions

Heterophase systems suffer from premature latex coagulation when monomer phase viscosity rises or when free radicals fail to polymerize rapidly before particles agglomerate. Direct copolymerization of unprotected hydrophilic monomers leads to unwanted aqueous network formation, while inverse emulsions yield non-uniform sizes and severe batch-to-batch variability.

Tried and failed

free radical polymerisation with chemical initiators applied to nanoparticle encapsulation in hydrogels. Outcome: unstable. Reason: slow polymerisation kinetics allowed particles to aggregate before the matrix gelled

Effect Of Probe Characteristics And Hydrogel Structure On Single Nanoparticle Dynamics · Penn · PhD

Tried and failed

continuous monomer feeding in emulsion polymerization applied to thermoresponsive hydrogel nanoparticles. Outcome: worse than baseline. Reason: particle size growth plateaued, yielding insufficient particle dimensions for effective infrared transmittance modulation

Disordered Optics for Multidimensional Information Processing · MIT · PhD

Tried and failed

incorporating functionalized nanoparticles in miniemulsion polymerization applied to waterborne acrylic nanocomposite latex synthesis. Outcome: unstable. Reason: elevated monomer phase viscosity caused massive latex coagulation during polymerization

Incorporating cellulose nanocrystals into waterborne acrylic coatings towards eco-friendly formulations · Georgia Tech · PhD

Tried and failed

solution polymerisation in polar organic solvents applied to crosslinked polyester dimethacrylate nanoparticle synthesis. Reason: failed to yield discrete nanoparticles without aqueous precipitation driving phase separation

Design, synthesis, and analysis of crosslinked polymeric nanoparticles for drug delivery applications · Imperial · PhD

Considered and rejected

Considered and rejected: Rejected direct copolymerization of unprotected hydrophilic monomers in the emulsion core due to formation of microscale polymer networks/aqueous phase polymerization; substituted with TMS-protected monomers (TMS-HEMA).

A biodegradable pH-responsive carrier system for targeted siRNA delivery in inflammatory bowel diseases and cancer · UT Austin · PhD

Considered and rejected

Considered and rejected: Poly(4-vinylpyridine) homopolymer was rejected in favor of poly(4-vinylpyridine)-co-styrene (P4VP-r-PS, 90:10) to prevent emulsion coalescence during solvent evaporation.

Ring-opening Metathesis Polymerization for the Creation of Responsive Colloids and Surfaces · MIT · PhD

Tried and failed

UV-initiated free-radical inverse emulsion polymerization applied to hydrogel nanoparticle synthesis. Outcome: unstable. Reason: produced non-uniform particle sizes, high batch-to-batch variability, and severe particle aggregation

Itaconic acid-based pH-responsive nanoscale hydrogels for the oral delivery of high isoelectric point proteins · UT Austin · PhD

Interfacial polymerizations for membrane synthesis fail due to monomer diffusion barriers, aggregate formation, and substrate defects

4 theses · 3 institutions

Interfacial film growth produces defective selective layers when slow monomer diffusion, poor solubility, or branched structures compromise layer integrity. In addition, unconditioned porous supports, proton interference, and pore-blocking macromolecular aggregates prevent uniform film deposition onto membranes.

Tried and failed

immersion interfacial polymerization without solvent solubility tuning applied to porous substrate surface coating. Outcome: no signal. Reason: insufficient poor-solvent fraction prevented polymer precipitation onto the substrate

Spatially-Directed Interfacial Polymerization · MIT · PhD

Tried and failed

incorporating long fluorinated chains into interfacial polymerization monomers applied to ultrathin polyamide membrane synthesis. Outcome: worse than baseline. Reason: poor precursor solubility and slow interfacial diffusion prevented defect-free film formation, lowering permeance

Development of ultrathin polyamide membranes incorporating multi-oligomer amines for organic solvent nanofiltration · Imperial · PhD

Tried and failed

interfacial polymerization using branched multifunctional monomers applied to thin-film composite desalination membranes. Outcome: worse than baseline. Reason: membrane defect formation led to poor salt rejection

Structure-Property Relationships in the Design of High Performance Membranes for Water Desalination, Specifically Reverse Osmosis, Using Sulfonated Poly(Arylene Ether Sulfone)s · Virginia Tech · Doctorate

Tried and failed

interfacial polymerization without surface pre-treatment applied to large-pore or acidic membrane supports. Reason: proton interference and excessive pore size prevented defect-free selective layer formation

Nanostructured solvent-stable membranes for solvent permeation and pharmaceutical separation · Imperial · PhD

Tried and failed

direct in-situ interfacial polymerization on porous support applied to nanofiltration membrane fabrication. Outcome: worse than baseline. Reason: large self-assembled macromolecular aggregates blocked support pores smaller than their size

Development of ultrathin polyamide membranes incorporating multi-oligomer amines for organic solvent nanofiltration · Imperial · PhD

Left open by the authors

Problems the authors named and did not get to.

Left open

Model and control phase separation kinetics and domain uniformity in interpenetrating polymer networks using controlled radical polymerization methods. Blocker: Requires a polymer synthesis wet lab to perform and validate controlled radical polymerization experiments

Light-based mechanical patterning in soft matter materials · UT Austin · PhD

Left open

Conduct in vivo animal model testing of APGD for functional soft tissue repair such as cartilage, muscle, vasculature, or skin. Blocker: Requires wet lab synthesis of APGD polymer and in vivo animal testing facilities

3D Printed Biodegradable And Shape Memory Polymer Poly(Glycerol Dodecanedioate) (PGD) For Soft Tissue Reconstruction · Georgia Tech · PhD

Left open

Toughen soft, elastic, and functional polyether networks using advanced polymer network design strategies. Blocker: Requires wet lab chemical synthesis and mechanical testing of polyether networks

Leveraging living copolymerizations as a tool to tailor the architecture and mechanical properties of polymer networks · UT Austin · PhD

Left open

Apply non-toxic, heavy-atom-free thionaphthalimide photopolymers to fabricate biocompatible tissue scaffolds. Blocker: Requires a wet chemistry and biomaterials laboratory for photopolymerization and biocompatibility testing

A guide to photocuring catalyst selection · UT Austin · PhD

Left open

Develop branching metathesis polymerization by increasing selectivity between alkyne addition and monomer cycloaddition to synthesize hyperbranched polymers. Blocker: Requires wet lab chemical synthesis, polymerization equipment, and Grubbs ruthenium catalysts

The design and application of functional enyne reagents in metathesis polymerization · Georgia Tech · PhD

Left open

Synthesize and evaluate APGD co-polymers to reduce in vitro cytotoxicity and tune mechanical properties for soft-hard interfaces. Blocker: Requires a wet chemistry and biomaterials lab for polymer synthesis, photocuring, mechanical testing, and in vitro cytotoxicity assays

3D Printed Biodegradable And Shape Memory Polymer Poly(Glycerol Dodecanedioate) (PGD) For Soft Tissue Reconstruction · Georgia Tech · PhD

Left open

Develop synthetic polymer tissue surrogates with controlled viscosity to replicate temporary wound cavity expansion and radial cracking under ballistic impact. Blocker: Requires materials synthesis laboratory and physical ballistic testing apparatus.

Predicting blast injury to the torso · Imperial · PhD

Left open

Perform cytotoxicity testing and biocompatibility assays on thermoresponsive methacrylic terpolymers near body temperature. Blocker: Requires wet lab cell culture facilities and physical synthesis of the terpolymer samples

Self-assembled block copolymers: micelles, polymersomes and gels · Imperial · PhD

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